Compact Cladding
station

A compact system for cladding of small pipes and fixtures.

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systems

SYSTEM
OVERVIEW

The ccs packs all the power and functionality of the larger vertical clad station into a design that perfectly fits multiple cladding applications despite it’s smaller footprint.

The ccs is a complete turnkey package, mounted on a portable skid, installed and ready to weld within few hours of delivery at your facility/workshop.

The system is capable of weld overlay using pulse tig hotwire to clad various components in a variety of industries with sizes up to 1500mm diameter x 1500mm height and 5000kg in capacity

The ccs is equipped with features such as user friendly operation, cutting-edge controls, high precision, comprehensive data logging, and dependability.

systems

SPECIFICATIONS

  • A compact system providing wide range of welding capacity

  • Auto speed adjustments for taper bores , balls & face cladding.

  • Choice of string or spiral bead

  • Auto AVC selection for id & od cladding

  • Quick setup: easy-to-use touch screen interface which minimizes setup time.

  • Servo- motors for precise motion control & wire feed

  • Full line of GTAW 1g, 2g torches including small-bore & flexible heads.

  • Hot wire pulsed TIG process to minimize dilution and maximize fusion

  • Real-time remote weld monitoring and data logging of weld & utility parameters

  • Override facility for weld parameters in auto mode

  • Touch retract function with settable gap for hf strike

  • Full traceability of production records to allow quantitative analysis

  • Graphical display of parameters like volts, current, weld speed, wire feed, deposition rate, clad thickness, heat input etc.

  • Deposit rate up to 3 kg/hr.

  • Clad thickness up to 2.5 mm per layer

  • Welding speed up to 600 mm/min

  • Wire feed from 600mm/min to 6000mm/min

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KEY FEATURES

Weld Overlay

Compact design

Weld Overlay

Multi cladding as a standard process

Weld Overlay

Digital flow meters and flow switches with interlocks

Weld Overlay

EWM power source with hot wire

OUR SYSTEMS