The ccs packs all the power and functionality of the larger vertical clad station into a design that perfectly fits multiple cladding applications despite it’s smaller footprint.
The ccs is a complete turnkey package, mounted on a portable skid, installed and ready to weld within few hours of delivery at your facility/workshop.
The system is capable of weld overlay using pulse tig hotwire to clad various components in a variety of industries with sizes up to 1500mm diameter x 1500mm height and 5000kg in capacity
The ccs is equipped with features such as user friendly operation, cutting-edge controls, high precision, comprehensive data logging, and dependability.
A compact system providing wide range of welding capacity
Auto speed adjustments for taper bores , balls & face cladding.
Choice of string or spiral bead
Auto AVC selection for id & od cladding
Quick setup: easy-to-use touch screen interface which minimizes setup time.
Servo- motors for precise motion control & wire feed
Full line of GTAW 1g, 2g torches including small-bore & flexible heads.
Hot wire pulsed TIG process to minimize dilution and maximize fusion
Real-time remote weld monitoring and data logging of weld & utility parameters
Override facility for weld parameters in auto mode
Touch retract function with settable gap for hf strike
Full traceability of production records to allow quantitative analysis
Graphical display of parameters like volts, current, weld speed, wire feed, deposition rate, clad thickness, heat input etc.
Deposit rate up to 3 kg/hr.
Clad thickness up to 2.5 mm per layer
Welding speed up to 600 mm/min
Wire feed from 600mm/min to 6000mm/min
Compact design
Multi cladding as a standard process
Digital flow meters and flow switches with interlocks
EWM power source with hot wire